Automatic Lubrication Systems of Memolub
Memolub is easy to install lubrication system, which can be used as single lubrication as be extended till max 8 lubrication points. There are 3 systems , which operate on 25 bar and can be extended to 8 lubrication points. Besides there is also the One version, which works on 10 bar and is only available as single point system. Questions- contact us we are there to support you.
Working principe of the Memolub lubricator
The HPS , which is the ATEX version is based on 4,5 V battery power- 24/7 operation or manual of and on. The EPS is based on 24 V external power by start and lubrication cycles start til the moment the power is cut. By the PLCD lubricator is the lubrication puls and cyclus complete in control by the user PLC or system based on 24 VDC
The amount of grease is adjustable with dosing rings – the pump delivers by each movement 0,6 cc . and the total grease amount is adjustable.
At the moment of release the grease get the force – there is never a pressure on the grease. For the ONE lubricator is only suitable as singel point lubricator is the pressure 10 bar. All the others are working on 25 bar and are suitable for multi point lubrication.
There are 3 sizes of grease cartridges : 120 CC(standard) , 240 cc ( Mega) and 480 cc ( Giga) . on top of the cartrige is low force spring to hold the cartridge at the correct place and not place high pressure on the grease for the best quality.
Automatic grease pump systems are greasing in little steps and have always the max lubrication
By manual we over grease first and let the equipment consume the grease supply in the hope that we are in time to re-grease. By gas filled grease pattern we need always that the temperature in to account on the gas – By temperature changes or change in environmental pressure the grease supply is not always stable.
Memolub One Lubricator
10 bar working pressure – Single point lubrication
The One lubricator is battery driven by a battery pack on 4,5 Vdc. At the moment activate the manual start switch, the automatic lubrication process started.
- The amount of grease is adjustable with dosing rings –
- The pump delivers by 0,6- 1,3 – 2,6 of 8 cc a day
- The pulsation time is 8 sec. The min time between the pulses is 1 hour.
- The lubricator is suitable for oils and grease till NLGI 2
- Electronic control by Quartz timer- microprocessor
- Connection : 1/4 inch BSP
- Installation direct on the lubrication point or max 2 meters of the lubrication point.
- Environmental temperatures -25º till + 50º C- ( min steady temperature without isolation – 15 ºC.
The One is only available as 240 cc ( mega ) version
The life span of the grease cartridge is:
- Setting 0,6 cm3 – 12 months
- Setting 1,3 cm3 – 6 months
- Setting 2,6 cm3 – 3 months
- Setting 8 cm3- 1 month
The One lubricator is also available as starter kit.
The starterkit contains :
- The one lubricator
- 4 Adjusting rings
- 2 connectors
- Montage piece
- Grease 1 cartridge
- 2 meter tube
Memolub HPS Lubricator
25 bar working pressure- Single and Multi point lubrication -Atex
The HPS lubricator is battery driven by a battery pack on 4,5 Vdc. ( current 0,5 A max) At the moment manual of the start switch, the automatic lubrication process started. The HPS is suitable for EX zone 2 and 22. ( Atex Certificate number : ISSeP04 ATEX 077)
- The amount of grease is adjustable with dosing rings –
- The grease delivery is adjustable with ring system in 0,3- 0,6- 1,0 -1,3 – 2,5 -7,6 and 15,1 cm3 a day
- The pulsation time is 8 sec. The min time between the pulses is 1 hour.
- The lubricator is suitable for oils and grease till NLGI 2- 3
- Electronic control by Quartz timer- microprocessor
- Connection : 1/4 inch BSP
- Installation direct on the lubrication point or max 2 meters of the lubrication point.
- Environmental temperatures – 25º till + 50º C- ( min steady temperature without isolation – 15 ºC.
The HPS is available in 3 sizes : 120 cc ( standard) as 240 cc (mega ) and 480 cc ( giga) version
The life span of the grease cartridge is:
- Setting 0,3 cm3- ( 120 cc – 12 months)
- Setting 0,6 cm3 – (120 cc -6 months ) ( 240 cc- 12 months)
- Setting 1,0 cm3- ( 120 cc-4 months) ( 240cc- 8 months) ( 480 cc- 16 months)
- Setting 1,3 c,m3 – ( 120 cc- 3 months) ( 240 cc-6 months) ( 480 cc- 12 months)
- Setting 2,5 cm3 – ( 120 cc- 1,5 months) ( 240 cc- 3 months) ( 480 cc- 6 months)
- Setting 7,6 cm3- ( 120 cc- 0,5 month) ( 240 cc-1 month) ( 480cc -2 months)
- Setting 15,1 cm3 – ( 120 cc -0,25 month) ( 240 cc- 0,5 month) ( 480cc – 1 month)
Memolub EPS Lubricator
25 bar working pressure- Single and Multi point lubrication – start / stop by external power 24VDC
Special for the lubrication of intermitterend operation the Lubricator EPS is available.
The external power supply is 24 VDC. ( 0,5 A max)
The power supply to the EPS Lubricator can be in two ways:
- By connection to the start signal ( 24 VDC) continuous, the internal program will control the lubrication cycles.
- By connect your own PLC program – give a pulse to Lubricator – the lubricator will start one lubrication cycle – adjust the amount of pulses to the needed Lubrication .
- The amount of grease is adjustable with dosing rings –
- The grease delivery is adjustable with ring system in 0,3- 0,6- 1,0 -1,3 – 2,5 -7,6 and 15,1 cm3 a day
- The pulsation time is 8 sec. The min time between the pulses is 1 hour.
- The lubricator is suitable for oils and grease till NLGI 2- 3
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- Electronic control by Quartz timer- microprocessor
- Connection : 1/4 inch BSP
- Installation direct on the lubrication point or max 2 meters of the lubrication point.
- Environmental temperatures – 25º till + 50º C- ( min steady temperature without isolation – 15 ºC.
The HPS is available in 3 sizes : 120 cc ( standard) as 240 cc (mega ) and 480 cc ( giga) version
The life span of the grease cartridge is:
- Setting 0,3 cm3- ( 120 cc – 12 months)
- Setting 0,6 cm3 – (120 cc -6 months ) ( 240 cc- 12 months)
- Setting 1,0 cm3- ( 120 cc-4 months) ( 240cc- 8 months) ( 480 cc- 16 months)
- Setting 1,3 c,m3 – ( 120 cc- 3 months) ( 240 cc-6 months) ( 480 cc- 12 months)
- Setting 2,5 cm3 – ( 120 cc- 1,5 months) ( 240 cc- 3 months) ( 480 cc- 6 months)
- Setting 7,6 cm3- ( 120 cc- 0,5 month) ( 240 cc-1 month) ( 480cc -2 months)
- Setting 15,1 cm3 – ( 120 cc -0,25 month) ( 240 cc- 0,5 month) ( 480cc – 1 month)
Memolub lubricator PLCD
25 bar working pressure- Single and Multi point lubrication – PLC Driven by external power 24VDC
For PLC contraleed machinery is the PLCD- the PLC own PLC program controles the frequency of lubrication for instance based on running hours, machine cycle, production batch or other criteria.
Start function : By client PLC / control system
Programming Pulses:
- Time of the pulse: 4 till 8 seconds.
- Time between pulses: 20 seconds
- Amount of pulses in 1 cycle: 10
- Time between 2 cycles : 60 minutes
- Amount of greases pro cycles : 0,635 cc
- The amount of grease is adjustable by cycle amount
- Time of the pulse: 4 till 8 seconds.
- Time between pulses: 20 seconds
- Amount of pulses in 1 cycle: 10
- Time between 2 cycles : 60 minutes
- Amount of greases pro cycles : 0,635 cc.
- The lubricator is suitable for oils and grease till NLGI 2- 3
- Electronic control by Quartz timer- microprocessor
- Connection : 1/4 inch BSP
- Installation direct on the lubrication point or max 2 meters of the lubrication point.
- Environmental temperatures – 25º till + 50º C- ( min steady temperature without isolation – 15 ºC.
The HPS is available in 3 sizes : 120 cc ( standard) as 240 cc (mega ) and 480 cc ( giga) version
The life span of the grease cartridge is:
- Setting 0,3 cm3- ( 120 cc – 12 months)
- Setting 0,6 cm3 – (120 cc -6 months ) ( 240 cc- 12 months)
- Setting 1,0 cm3- ( 120 cc-4 months) ( 240cc- 8 months) ( 480 cc- 16 months)
- Setting 1,3 c,m3 – ( 120 cc- 3 months) ( 240 cc-6 months) ( 480 cc- 12 months)
- Setting 2,5 cm3 – ( 120 cc- 1,5 months) ( 240 cc- 3 months) ( 480 cc- 6 months)
- Setting 7,6 cm3- ( 120 cc- 0,5 month) ( 240 cc-1 month) ( 480cc -2 months)
- Setting 15,1 cm3 – ( 120 cc -0,25 month) ( 240 cc- 0,5 month) ( 480cc – 1 month)
Adjustment with the Memo system rings on the Lubricator HPS and EPS – 25 bar multi point lubricators till 8 lubrication points
Program – ring system a combination of rings create a grease setting.
Easy to adjust there are 3 colour rings
Grease splitter for 2 lubrication points- there are also splitter for oil
Progressive Distribution blocks til 8 lubrication points ( also in 4 – 6 points versions)
Setting of the frequency and the amount of lubricant and installation distances , direct , with used of splitters and distribution blocks
Adjusting the frequency and amount of lubricant. | |||||||
Ø50mm Black | Ø44mm white | Ø38mm red | Pulses pro day | Output pro dag in cm³ | Lifespan cartridge in months | ||
120cc | 240cc | 480cc | |||||
X | X | X | 24 | 15.1 | 0.25 | 0.5 | 1 |
| X | X | 12 | 7.6 | 0.5 | 1 | 2 |
X |
| X | 4 | 2.5 | 1.5 | 3 | 6 |
|
| X | 2 | 1.3 | 3 | 6 | 12 |
X | X |
| 1.5 | 1.0 | 4 | 8 | 16 |
| X |
| 1 | 0.6 | 6 | 12 | – |
X |
|
| 0.5 | 0.3 | 12 | – | – |
Maximal Distance with multifunctional grease NLGI 2, lines Ø internal 6 and couplings M8 | ||||
Viscosity | Direct mounted on lubrication point | On distance | With splitter for 2 lubrication points | With distributer set DB range |
1000 cSt | ok | 8 mtr | 4 mtr | 6 mtr |
3000 cSt | ok | 6 mtr | 3 mtr | 5 mtr |
5000 cSt | ok | 4 mtr | 2 mtr | 4 mtr |
9000 cSt | ok | 2 mtr | 1 mtr | 2 mtr |
15000 cSt | ok | 1 mtr | NA | 1 mtr |
Maximal Distance with multifunctional grease NLGI 0 lines Ø internal 4 and couplings <M8 | ||||
Viscosity | Direct mounted on lubrication point | On Distance | With splitter for 2 lubrication points | With distributer set DB range |
1000 cSt | ok | 4 mtr | 2 mtr | 3 mtr |
3000 cSt | ok | 3 mtr | 1,5 mtr | 2,5 mtr |
5000 cSt | ok | 2 mtr | 1 mtr | 2 mtr |
9000 cSt | ok | 1 mtr | 0,5 mtr | 1 mtr |
15000 cSt | ok | 0,5 mtr | NA | 0,5 mtr |